总经理办公室General manager’s office 模具部Tooling department 项目部Project department品质部Quality department计划部 Plan department制造部Manufacture departmentKeypad产品部Keypad departmentIMD 产品部 IMD department五金部 Metal stamping department设计科 Design section冲压车间 Stamping workshop电镀车间 Plating workshop物控科 Production material control section计划科 Plan section仓务科 Warehouse section商务科 Business section品质规划科 quality plan sectionIQC科 IQC sectionIPQC科 IPQC sectionOQC科 OQC section检测中心 measurement center项目规划科 Project plan section项目XX科 Project section XX试模科 Mold test section成本科 Cost section设备科 Facility section采购科 Purchase section综合办 General affairs office 编程科 Programming section模具工程科 Tooling engineering section模具装配车间Mold assembly workshop文控中心 Document control center (DCC)注塑车间Injection workshop喷涂车间 Spray painting workshop装配车间Assembly workshop总经理General manager (GM)经理managerXX部门经理Manager of XX department原料库 Raw material warehouse半成品库 Semi-finished product warehouse成品库 Finished product warehouse科长 section chief主任 chief 部门主管 department head主管, 线长supervisor组长Foreman, forelady秘书secretary文员clerk操作员operator助理assistant职员staff二、产品

超声波焊接ultrasonic welding塑胶件 Plastic parts塑材 Raw parts喷涂件 Painted parts装配件 Assembly parts零件 Component原料 Raw material油漆 Paint稀释剂 Thinner油墨 Ink物料编号part number三、模具

注塑模具injection mold冲压模具Stamping tool模架mold base定模座板Fixed clamp plateA板A plateB板B plate支承板 support plate方铁 spacer plate回位销 Return pin导柱 Guide pin动模座板Moving clamp plate顶针ejector pin单腔模具single cavity mold多腔模具multi-cavity mold浇口gate合模力clamping force锁模力locking force开裂crack循环时间cycle time老化aging螺杆screw镶件 Insert主流道 sprue分流道runner浇口gate直浇口 direct gate点浇口pin-point gate测浇口edge gate潜伏浇口submarine gate浇口套sprue bush流道板runner plate排气槽vent分型线（面）parting line定模Fixed mold动模movable mold型腔cavity凹模cavity plate，

凸模core plate斜销angle pin滑块slide拉料杆sprue puller定位环locating ring脱模斜度draft滑动型芯slide core螺纹型芯threaded core热流道模具hot-runner mold熔合纹weld line 三板式模具three plate mold脱模ejection脱模剂release agent注射能力shot capacity注射速率injection rate注射压力injection pressure保压时间holding time闭模时间closing time电加工设备Electron Discharge Machining数控加工中心CNC machine center万能铁床Universal milling machine平面磨床Surface grinding machine万能摇臂钻床Universal radial movable driller立式钻床Vertical driller倒角chamfer键Key键槽keyway间距pitch快速成型模Rapid prototype tool （RPT）

四、品管

SPC statistic process control品质保证Quality Assurance(QA)品质控制Quality control(QC)来料检验IQC Incoming quality control巡检IPQC In-process quality control校对calibration环境试验Environmental test光泽gloss拉伸强度tensile strength盐雾实验salt spray test翘曲warp比重specific gravity疲劳fatigue撕裂强度tear strength缩痕sink mark耐久性durability抽样sampling样品数量sample sizeAQL Acceptable Quality level批量lot size抽样计划sampling plan抗张强度 Tensile Strength抗折强度 Flexural Strength硬度 Rigidity色差 Color Difference涂镀层厚度 Coating Thickness导电性能 Electric Conductivity粘度 viscosity附着力 adhesion耐磨 Abrasion resistance尺寸 Dimension(喷涂)外观问题 Cosmetic issue不合格品 Non-conforming product 限度样板 Limit sample五、生产

注塑机injection machine冲床Punch machine嵌件注塑 Insert molding双色注塑 Double injection molding薄壁注塑 Thin wall molding膜内注塑 IMD molding ( In-mold decoration）

移印 Tampo printing丝印 Silk screen printing热熔 Heat staking超声熔接 Ultrasonic welding (USW）

尼龙nylon黄铜 brass青铜 bronze紫(纯)铜 copper料斗hopper麻点pit配料compounding涂层coating飞边flash缺料 Short mold烧焦 Burn mark缩水 Sink mark气泡 Bubbles破裂 Crack熔合线 Welding line流痕 Flow mark银条 Silver streak黑条 Black streak表面光泽不良 Lusterless表面剥离 Pelling翘曲变形 Deformation脏圬 Stain mark油污 Oil mark蓝黑点 Blue-black mark顶白 Pin mark拉伤 Scratch限度样品 Limit sample最佳样品 Golden sample预热preheating再生料recycle material机械手 Robot机器人 Servo robot试生产 Trial run; Pilot run (PR)量产 mass production切料头 Degate产能 Capacity能力 Capability参数 Parameter二次加工 Secondary process六．物控

保质期shelf lifeABC分类法ABC Classification 装配Assembly 平均库存Average Inventory 批号Batch Number 批量生产Mass Production 提货单Bill of Lading 物料清单Bill of Material 采购员Buyer 检查点Check Point 有效日期Date Available 修改日期Date Changed 结束日期Date Closed 截止日期Date Due 生产日期Date in Produced 库存调整日期Date Inventory Adjust 作废日期D ate Obsolete 收到日期Date Received 交付日期Date Released 需求日期Date Required 需求管理Demand Management 需求Demand 工程变更生效日期Engineering Change Effect Date 呆滞材料分析Excess Material Analysis 完全跟踪Full Pegging 在制品库存In Process Inventory 投入/产出控制Input/ Output Control 检验标识Inspection ID 库存周转率Inventory Carry Rate 准时制生产Just-in-time (JIT) 看板Kanban 人工工时Labor Hour 最后运输日期Last Shipment Date 提前期Lead Time 负荷Loading 仓位代码Location Code 仓位状况Location Status 批量标识Lot ID 批量编号Lot Number 批量Lot Size 机器能力Machine Capacity 机器加载Machine Loading 制造周期时间Manufacturing Cycle Time 制造资源计划Manufacturing Resource Planning (MRP II) 物料成本Material Cost 物料发送和接收Material Issues and Receipts 物料需求计划Material Requirements Planning (MRP)现有库存量On-hand Balance 订单输入Order Entry 零件批次Part Lot 零件编号Part Number (P/N) 零件Part 领料单Picking List 领料/提货Picking 产品控制Product Control 产品线Production Line 采购订单跟踪Purchase Order Tracking 需求量Quantity Demand 毛需求量Quantity Gross 安全库存量Safety Stock 在制品Work in Process 零库存Zero Inventories 七．QS-9000中的术语

APQP Advanced Product Quality Planning and Control Plan，产品质量先期策划和控制计划

PPAP Production Part Approval Process,生产件批准程序

FMEA Potential Failure Mode and Effects Analysis,潜在失效模式及后果分析

MSA Measure System Analysis,测量系统分析

SPC Statistical Process Control,统计过程控制

审核 Audit 能力 Capability能力指数 Capability Indices控制计划 Control Plans纠正措施 Corrective Action文件 Documentation作业指导书 Standard operation procedure (SOP); Work instruction 不合格品 Nonconformance不合格 Nonconformity每百万零件不合格数 Defective Parts Per Million, DPPM预防措施 Preventive Action程序Procedures 过程流程图 Process Flow Diagram, Process Flow Chart质量手册Quality Manual质量计划 Quality Plan质量策划 Quality Planning质量记录Quality Records原始数据Raw Data反应计划Reaction Plan返修Repair返工Rework现场Site分承包方Subcontractors 产品product质量quality质量要求quality requirement顾客满意customer satisfaction质量管理体系quality management system质量方针quality policy质量目标quality objective质量管理quality management质量控制quality control质量保证quality assurance组织organization顾客customer供方supplier过程process服务service设计与开发design and development：

特性characteristic可追溯性trace ability合格conformity缺陷defect纠正correction让步concession放行release报废scrap规范specification检验inspection试验test验证verification评审review 测量measurement普通原因Common Cause均值Mean极差Range稳定性Stability计量型数据Variables Data变差Variation重复性Repeatability再现性Reproducibility稳定性Stability线性Linearity分辨率Resolution过程更改Process change质量功能展开QFD外观项目Appearance Item初始过程能力Preliminary Process Capability材料清单Bill of Material设计确认Design Validation设计验证Design Verification八．常用缩略词语

OEM Original Equipment ManufacturerANOVA 方差分析法 Analysis of VarianceDFMEA 设计失效模式及后果分析 Design Failure Mode and Effects AnalysisDOE 试验设计 Design of ExperimentGR&R 量具的重复性和再现性Gage Repeatability and ReproducibilityPFMEA 过程失效模式及后果分析Process Failure Mode and Effect AnalysisQSR 质量体系要求Quality System RequirementQFD 质量功能展开 Quality Function DeploymentBOM 物料清单 Bill of MaterialCpk 稳定过程的能力指数 Capability for stable processLCL 下控制限 Lower Control LimitUCL 上控制限 Upper Control LimitLSL 工程规范下限 Lower Specification LimitX(—)--R图均值一极差图 Average-Range Chart防错（POKA-YOKE）Mistake ProofingETA 预计到达 Estimate to be arrivePO 定单 Purchase orderM/C 机器 machineRFQ 报价需求 Request for quotationMFI 熔融流动指数 Melt flow indexFAI 全尺寸检测报告 First article inspectionCOC 材质证明 Certificate of complianceALT 加速老化试验 Accelerated life testCRR 承认书 Component review reportOT 加班 Over timeCAP 矫正计划 Corrective action planR&D 研发 Research and DevelopmentASAP 尽快 As soon as possibleECN工程更改通知Engineering change noticeDCN 设计更改通知 Design change noticeOTD 准时交货 On time delivery九．通用词语

确保 ensure构想 construct 会签 con-sign功能 Function机构 organization外观 appearance适用 apply to作业流程 Operation flow附件 attachment商务人员 business personnel汇总 summarize 指定相关人员 designated personnel 新产品开发说明会 new product development explanation meeting拟定 Prepare 委托 entrust认证 qualify电子档 Soft copy3D文件 3D database移转 Transfer执行 ConductXXX申请单 XXX Application form客户要求 Customer requirement启动 Kick off评估 Evaluation作业员 Operator批准, 承认 Approval合同评审 Contract review可靠性 Reliability相关的 Relevant程序 Procedure制程 Process流程图 Flow chart产品 Product生产 Production资材 Logistics责任 Responsibility跟进 Follow-up交付 Delivery 汇总 Summarize外协加工 subcontract指定相关人员 designated personnel 编号 number附件 attachment产品名称 Description周期循环时间 Cycle time模具号 Mold No,数量 quantity ( Qt’y )备注 remarkSAP号 SAP No.客户 Customer表单 Form初步的 Preliminary版本 Version根本原因 Root cause（喷漆）夹具 Fixture（设备）小夹具 Jig设备 Equipment设施 Facility送，提交（样品）Submit责任部门,责任人 Responsible by（大的）目标 Objective(小的，具体的)目标 Target格式 Format上岗证 Qualification card需求 Requirement现场 On site查检表 Checklist试产 pilot增值税 VAT---value-added tax